EMS Automation have been installing control and automation systems for the Pet Food Industry since 2001. We have a growing reputation for providing easy to use, flexible and innovative control Batching systems, backed up by our excellent support service and expertise in the electrical automation design and control technologies.

This customer approached EMS to help design a small batching plant, The tumbler mixing plants are a good solution were small tonnages are required. EMS first worked with the customer to provide a process flow diagram, after this the electrical drawings and control drawings were designed for Plant installation. The plant was designed, installed and commissioned all within 6 months of the original discussions taking place.

EMS are the leading manufacturers of Automatic Animal Feed Control Systems in Ireland and have been installing these systems since 2001.

We have grown a reputation for providing easy to use, flexible and innovative control systems, backed up by our excellent support service and expertise in the feed and grain sector.

EMS control systems have been deployed in small on-farm mills to larger multiple line compound feed mills.

EMS Software may be used to control:

• Weighbridge in
• Intake/Receiving
• Silo transfer
• Weighing and batching
• Hand weighing
• Grinding
• Mixing with liquids control
• Pellet press control
• Routing to finished product bins
• Fats coating/PPLA
• Bulk outloading
• Packing
• Warehouse
• Weighbridge out

Our mining automation systems cover all aspects of automation, from single equipment to full Plant control, reducing capital, people and energy costs.

In addition, our remote monitoring enables supervisors to manage processes and communicate with surface and underground equipment from the safety of their control room.

Mines and material processing plants are often run ’24/7′ and so require a control platform that has high reliability.

We have extensive experience in the following areas

• Primary Crushing Plants
• Secondary Crushing Plants
• Wash plants
• Drying Plants
• Aggregates Plants

The Installation and Commissioning of robotic products and systems on site is one of EMS core competencies.

Our engineering skills, robotic knowledge and simulation tools will reduce the start-up time and EMS experts will work with you to develop programs for your robot(s) which are both intuitive for your operators and optimised to your production needs at an affordable price.

A well programmed robot is an investment in itself as it will reduce your cycle time, your robot should need less maintenance, the system will operate longer without stoppages and it will extend the lifetime of your system to boost your performance and productivity.

EMS expert installation and commissioning service is defined in stages as follows:

Assessment

EMS expert engineers work with you to identify the perfect robot arm and robotic solution for your industrial process automation.

Planning

EMS specialists use their knowledge to research and advise on the available options within the identified parameters and budget. Robotic equipment solutions are then pretested using simulation tools to reduce start up times and enable EMS to develop high performance programs.

Installation Development

The robotic system equipment installation phase incorporates integration into the production processes and ancillary automation. The robotic arm and controller are brought online and tested in preparation for the production process programming.

Programming Development

EMS experts will work with you to develop high performance programs for your robot(s) which are intuitive for your operators to use and optimised to your production needs at an affordable price.

Commissioning

The system will be fully tested and fine-tuned to ensure optimum production capability within areas such as process speed, tool weight analysis, operating system back up creation, professional robot arm calibration and servicing requirement identification.

Launch

EMS technicians will train the necessary site personnel in the basic maintenance of the robotic system and also the basic functions which may need to be carried out during the day to day running.

• A Scada Recipe Editor
• The PLC program for the process control
• Batch record generation in a SQL database
• Process historical data